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Tel: +90 312 267 04 57 - 60

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ASO 1. OSB, Karamanlılar Cad. No: 2

Sincan 06930 Ankara - TURKEY

© 2019 Ay Döküm Mak. San. Tic. A.Ş. All rights reserved.

PRODUCTION

FACILITIES:

  • 2 Foundries

  • 1 Machining Shop

AREA:

  • 21.000 m2 total

  • 14.000 m2 closed

CAPACITY:

  • 25.000 tons/yr casted

  • 15.000 tons/yr machined

PART WEIGHT:

  • 10 - 300 kg/pc

FLASK DIMENSIONS:

  • 508 x 610 x (200+200) mm

  • 700 x 700 x (250+250) mm

  • 800 x 900 x (350+350) mm

  • 800 x 1100 x (350+350) mm

MATERIAL GRADES:

  • GRAY IRON:

    • EN-GJL-150 (EN 1561)

    • EN-GJL-200 (EN 1561)

    • EN-GJL-250 (EN 1561)

    • EN-GJL-300 (EN 1561)

  • DUCTILE IRON:

    • EN-GJS-400-15 (EN 1563)

    • EN-GJS-400-18LT (EN 1563)

    • EN-GJS-500-7 (EN 1563)

    • EN-GJS-600-3 (EN 1563)

    • EN-GJS-700-2 (EN 1563)

    • EN-GJS-800-2 (EN 1563)

  • SOLID SOLUTION STRENGTHENED FERRITIC DUCTILE IRON (SSF):

    • EN-GJS-450-18 (EN 1563)

    • EN-GJS-500-14 (EN 1563)

    • EN-GJS-600-10 (EN 1563)

  • AUSTEMPERED DUCTILE IRON (ADI):

    • EN-GJS-800-10 (EN 1564)

    • EN-GJS-900-8 (EN 1564)

    • EN-GJS-1050-6 (EN 1564)

    • EN-GJS-1200-3 (EN 1564)

    • EN-GJS-1400-1 (EN 1564)

PATTERN SHOP:

  • PATTERN & COREBOX PRODUCTION: CNC and Universal Machines

  • 3D MODELING: NX (Unigraphics), SolidWorks-SolidCam

  • REVERSE ENGINEERING: RapidForm

CASTING METHOD:

  • CASTING SIMULATION: MagmaSoft, Nova Flow & Solid CV, Foundry Technology

  • STRESS SIMULATION: MagmaSoft

CORE SHOP:

  • 1 x 30 lt Cold Box Core Machine

  • 2 x 20 lt Cold Box Core Machine

  • 1 x 8 lt cold Box Core Machine

  • 1 x Shell Core Machin3

  • 1 x 80 lt Cold Box Core Machine

  • CORE SIMULATION: MagmaSoft

GRINDING:

  • 3 x Grinding Machine with Robot

  • 2 x CNC Grinding Machine

MACHINING:

  • 21 x Horizontal Machining Center

  • 1 x 5-Axis Machining Center

  • 2 x Vertical Machining Center

  • 4 x c-y-Axis Horizontal Lathe

  • 4 x c-Axis Horizontal Lathe

  • 6 x x-Axis Vertical Lathe

  • 2 x Broaching Machine

  • 2 x Flywheel Balancing Machine

  • 1 x Slotting Machine

  • FIXTURE SHOP

OTHER:

  • 2 x PAINTING Station (dipping primer & spray 2K primer+top coat)

  • 1 x Induction Hardening & Tempering Machine

  • 1 x LEAKAGE TEST Machine

  • 3 x WASHING Machines (Continuous, Ultrasonic and Batch-Type)